Nichrome Flat Wire N6/N8 1/16*0.0063 Inches Used For High Temperature Heating Elements

Product Description:

2.4867 high-temperature alloy (NiFe20Cr15, NiCr6015) is a nickel based heat-resistant alloy under the German DIN standard. It has become a core material in the fields of energy, chemical engineering, aerospace, etc. due to its excellent high-temperature strength, oxidation resistance, and corrosion resistance. The following provides a detailed analysis of material characteristics, application scenarios, and key process points:

1. Chemical Composition and Microstructure Design
The alloy is based on nickel (59.0-65.0%) and achieves performance balance by precisely adjusting the ratio of chromium (14.0-19.0%) and iron (19.0-25.0%). Chromium element forms a dense Cr ₂ O ∝ oxide film, endowing the material with sustained oxidation resistance below 1200 ℃; The addition of iron reduces material costs and improves thermal processing performance. The strengthening effect of silicon (0.50-2.00%) is particularly critical, as it segregates at grain boundaries to form Ni Ⅲ Si phase, significantly enhancing high-temperature creep resistance. The carbon content is limited to ≤ 0.15% to avoid brittleness caused by carbide precipitation, while impurities such as sulfur and phosphorus are strictly controlled (S ≤ 0.020%, P ≤ 0.025%) to ensure welding performance.

2. Core performance advantages
    1.Extreme environmental stability
In scenarios such as gas turbine combustion chambers, 2.4867 alloy can maintain its σ ₀ at 980 ℃ during long-term operation ₂ ≥ 180MPa, oxidation rate<0.1mm/1000h. Compared to similar materials Inconel 600 (2.4816), its sulfur resistance has been improved by 30%, making it particularly suitable for sulfur-containing fuel environments.
   2. Multi medium corrosion resistance
Experimental data shows that the corrosion rate in a 60% NaOH boiling solution is less than 0.05mm/a, which is better than the 0.5mm/a of 316L stainless steel; The temperature tolerance of molten salts (such as Na ₂ SO ₄ - V ₂ O ₅) reaches 900 ℃, making it the preferred choice for heat exchange tubes in garbage incinerators.
    3. Process adaptability
The hot processing window is 900-1180 ℃, and the narrow manganese content (≤ 2.00%) is controlled to avoid the risk of σ phase precipitation. After solution treatment at 1150 ℃, the grain size of cold-rolled materials can be controlled at ASTM grades 5-7, with an elongation rate greater than 35%.

Technical Parameters:

This product is an Electric Resistance Wire , also known as an Electrical Conductive Filament , Metallic Conductivity String , or electric heating wire .

Applications:

1. Aircraft engine components
Used for non rotating parts such as turbine sealing rings and combustion chamber liners, the material purity is ensured through vacuum induction melting+electroslag remelting (VIM+ESR) process, with a fatigue life of 10 cycles (650 ℃/300MPa).
2.  Chemical reactor
In the PTA oxidation reactor, the 2.4867 alloy lining can resist pitting corrosion by acetic acid bromide ions and has a designed lifespan of 15 years. A certain project uses 6mm thick plate to manufacture the mixer, which reduces weight by 20% compared to traditional Hastelloy C276.
3. Nuclear energy field
As an intermediate heat exchanger material for sodium cooled fast reactors, it exhibits excellent performance in a 550 ℃ liquid sodium environment, with a neutron absorption cross-section 40% lower than that of 304 stainless steel.

Support and Services:

Our Electric Resistance Wire product comes with comprehensive technical support and services to ensure optimal performance and longevity. Our team of experts is available to assist with any questions or concerns regarding installation, maintenance, and troubleshooting. We also offer repair and replacement services to minimize downtime and reduce costs.

Additionally, we provide training and educational resources to help customers maximize the benefits of our product. Contact us for more information on our technical support and services.

Packing and Shipping:

Product Packaging:

• Coils of electric resistance wire are wrapped in protective plastic film.
• The coils are then placed in a sturdy cardboard box.
• The box is sealed with packing tape and labeled with product information.

Shipping:

• Orders are shipped via standard ground shipping.
• Shipping labels are affixed to the box and include tracking information.
• Orders typically ship within 1-2 business days of being placed.
• Customers can expect to receive their order within 3-5 business days.

FAQ:

Q1: What is the brand name of the electric resistance wire?

A1: The brand name of the electric resistance wire is TANKII.

Q2: What is the model number of the electric resistance wire?

A2: The model number of the electric resistance wire is NiCr6015.

Q3: What is the certification of the electric resistance wire?

A3: The electric resistance wire is certified with ISO9001:2008.

Q4: Where is the electric resistance wire manufactured?

A4: The electric resistance wire is manufactured in Shanghai, China.

Q5: What is the minimum order quantity for the electric resistance wire?

A5: The minimum order quantity for the electric resistance wire is 10kg.

Q6: What is the price of the electric resistance wire?

A6: The price of the electric resistance wire is negotiable.

Q7: What are the payment terms for the electric resistance wire?

A7: The payment terms for the electric resistance wire are L/C, T/T, Western Union, and MoneyGram.

Q8: What is the supply ability of the electric resistance wire?

A8: The supply ability of the electric resistance wire is 3000+TON+YEAR.

Q9: How is the electric resistance wire packaged?

A9: The electric resistance wire is packaged in spool, coil, carton, wooden case with plastic film according to customer's requirements.

Q10: What is the delivery time for the electric resistance wire?

A10: The delivery time for the electric resistance wire is 7-12 days.

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